The control system has detected a temperature reading that is outside the expected operating range. This error triggers under two conditions: - The temperature reading has risen to an abnormally high value that exceeds the sensor's credible measurement range, suggesting an open-circuit sensor or faulty signal conditioning. - The temperature reading remains below the minimum expected value despite the heater being active for an extended period, suggesting a heater failure or a sensor reading far below the actual temperature. The system requires the abnormal reading to persist for several consecutive monitoring intervals before confirming the error. Momentary spikes or glitches are filtered out. This error can occur during any active cycle phase after the initial vacuum purging cycles have been completed. The low-temperature detection path is only active after the system has confirmed that heating has been underway long enough that the temperature should have risen above the minimum threshold. - The LCD displays Error 1. - The audible alarm sounds continuously. - The heater indicator light turns off. - The cycle halts and the system becomes unresponsive until the Cancel button is pressed and power is cycled.
| # | Probable Cause | Plan of Action |
|---|---|---|
| 1 | Temperature sensor failure (open circuit, broken element) | Contact Technical Person |
| 2 | Temperature sensor wiring disconnected or damaged | Contact Technical Person |
| 3 | Signal conditioning circuit failure (amplifier stage) | Contact Technical Person |
| 4 | Analog-to-digital converter channel fault | Contact Technical Person |
| 5 | Heater element burned out or open circuit | Contact Technical Person |
| 6 | Heater power relay failure (contacts not closing) | Contact Technical Person |
| 7 | Heater power supply fuse blown | Contact Technical Person |
| 8 | Heater wiring fault (loose terminal, burned connection) | Contact Technical Person |
| 9 | Insufficient incoming mains power (voltage drop or brown-out) | Contact Technical Person |
| 10 | Control board reference voltage fault | Contact Technical Person |
| 11 | Temperature sensor short circuit (reads abnormally low) | Contact Technical Person |
The control system has detected one of two critical safety conditions: - The chamber temperature has risen significantly above the sterilization setpoint to a level that indicates loss of temperature control. - The chamber pressure has risen to an extreme level that exceeds the safe operating range of the pressure vessel.
For the temperature condition, the system performs a confirmation check: it waits several seconds and then rechecks the temperature. The error is only confirmed if the over-temperature condition persists after the delay. For the pressure condition, the system requires the extreme pressure reading to persist for several consecutive monitoring intervals. **When This Error Occurs:** The temperature variant can occur during the vacuum purging cycles and the heating cycle. The pressure variant can occur during any active cycle phase where pressure monitoring is active. **Operator-Visible Symptoms:** - The LCD displays Error 2. - The audible alarm sounds continuously. - The heater indicator light turns off. - The pressure relief valve opens automatically. - The water release activates to cool the chamber.
| # | Probable Cause | Plan of Action |
|---|---|---|
| 1 | Heater relay contacts welded or stuck in the closed position | Contact Technical Person |
| 2 | Heater solid-state relay (if fitted) failed in the conducting state | Contact Technical Person |
| 3 | Temperature control loop malfunction causing thermal runaway | Contact Technical Person |
| 4 | Temperature sensor reading lower than actual (causing excessive heating) | Contact Technical Person |
| 5 | Steam vent valve stuck closed (preventing pressure relief) | Contact Technical Person |
| 6 | Negative-pressure valve stuck closed (preventing pressure relief) | Contact Technical Person |
| 7 | All vent paths blocked simultaneously | Contact Technical Person |
| 9 | Excessive water charge in the chamber causing rapid steam generation | Contact Technical Person |
| 10 | Chamber door seal failure causing localized superheating near sensor | Contact Technical Person |
During the second vacuum purging cycle, the system has detected that the chamber temperature has reached the sterilization-level temperature but the chamber pressure has not built to the expected level. This combination indicates that generated steam is escaping from the chamber rather than building pressure, suggesting a leak in the pressure boundary. This error can only occur during the second of the six vacuum purging cycles, while the system is heating and building pressure toward the second-cycle target. - The LCD displays Error 3. - The audible alarm sounds continuously. - The heater indicator light turns off.
| # | Probable Cause | Plan of Action |
|---|---|---|
| 1 | Chamber door seal or gasket leaking | Contact Technical Person |
| 2 | Vacuum pump seal failure causing steam escape | Contact Technical Person |
| 4 | Piping connection leak in the chamber pressure boundary | Contact Technical Person |
| 5 | Safety valve stuck open or leaking | Contact Technical Person |
| 6 | Temperature sensor reading higher than actual temperature | Contact Technical Person |
| 7 | Chamber door gasket deterioration or contamination | Contact Technical Person |
During the third vacuum purging cycle, the system has detected that the chamber temperature has reached the sterilization-level temperature but the chamber pressure is below the expected level. This is the same type of fault as Error 3 but occurs during the third purging cycle, which operates at a higher pressure target. The detection threshold is slightly higher than for Error 3. This error can only occur during the third of the six vacuum purging cycles. - The LCD displays Error 4. - The audible alarm sounds continuously. - The heater indicator light turns off.
| # | Probable Cause | Plan of Action |
|---|---|---|
| 2 | Progressive seal degradation (seal marginally passed the second cycle but fails at the higher pressure of the third cycle) | Contact Technical Person |
| 3 | Thermal expansion of chamber components causing an intermittent seal gap at elevated temperature | Contact Technical Person |
At the completion of a vacuum purging cycle hold period, the system checks that the chamber pressure has been reduced to an acceptable level. This error indicates that despite the timed venting process, the chamber pressure remains above the acceptable residual level. The system cannot safely proceed to the next cycle phase. This error can occur at the end of any of the six vacuum purging cycles, after the timed vacuum hold countdown has completed. - The LCD displays Error 5. - The audible alarm sounds continuously. - The heater indicator light turns off. - The pressure relief valve opens.
| # | Probable Cause | Plan of Action |
|---|---|---|
| 1 | Vacuum pump valve stuck closed or not responding to control signal | Contact Technical Person |
| 2 | Negative-pressure valve malfunction (failed to open during venting) | Contact Technical Person |
| 3 | Fresh air valve malfunction | Contact Technical Person |
| 4 | Blocked vent line or exhaust path obstruction | Contact Technical Person |
| 6 | Valve relay wiring fault (control signal not reaching the relay) | Contact Technical Person |
During the sterilization hold phase, the system actively manages chamber pressure using a pressure relief valve. If the pressure rises to a moderately elevated level, the relief valve cycles to reduce it. Error 6 indicates that despite active pressure relief efforts, the chamber pressure has continued to rise to a critically high level. This represents a serious safety condition. This error can only occur during the sterilization hold phase, specifically while the system is actively performing pressure relief cycling. - The LCD displays Error 6. - The audible alarm sounds continuously. - The heater indicator light turns off. - The pressure relief valve opens fully. - The water release activates.
| # | Probable Cause | Plan of Action |
|---|---|---|
| 1 | Negative-pressure valve failed to open during pressure relief | Contact Technical Person |
| 2 | Negative-pressure valve relay failure | Contact Technical Person |
| 4 | Excessive water in the chamber causing rapid, uncontrollable steam generation | Contact Technical Person |
| 5 | Mechanical safety valve stuck or corroded in the closed position | Contact Technical Person |
| 7 | Heater relay not responding to the off command (contacts welded) | Contact Technical Person |
During the sterilization hold phase, the chamber must maintain a minimum steam pressure to ensure effective sterilization. Error 7 indicates that the chamber pressure has dropped below the minimum acceptable level. This means the chamber has lost steam integrity, and the sterilization process can no longer be considered valid. This error can only occur during the sterilization hold phase. It is checked during each monitoring interval when the system is maintaining sterilization conditions. - The LCD displays Error 7. - The audible alarm sounds continuously. - The heater indicator light turns off. - The pressure relief valve opens. - The water release activates.
| # | Probable Cause | Plan of Action |
|---|---|---|
| 1 | Chamber door seal leak | Contact Technical Person |
| 2 | Door gasket failure or deterioration | Contact Technical Person |
| 3 | Vacuum pump valve leaking (unintended venting) | Contact Technical Person |
| 4 | Negative-pressure valve stuck open (pressure being relieved unintentionally) | Contact Technical Person |
| 6 | Insufficient water supply for steam generation (water reservoir empty or supply interrupted) | Contact Technical Person |
| 7 | Fresh air valve stuck open (allowing air ingress and pressure loss) | Contact Technical Person |
| 8 | Safety valve leaking | Contact Technical Person |
During the drying cycle, the chamber should operate at near-atmospheric pressure while maintaining elevated temperature to dry the sterilized load. Error 8 indicates that the system has detected elevated pressure at elevated temperature during the drying phase. This combination suggests that residual moisture is generating unwanted steam, or that a valve malfunction is preventing the chamber from equalizing to atmospheric pressure. This error can only occur during the drying cycle temperature regulation periods. - The LCD displays Error 8. - The audible alarm sounds continuously. - The heater indicator light turns off. - The pressure relief valve opens. - The water release activates.
| # | Probable Cause | Plan of Action |
|---|---|---|
| 1 | Excessive residual moisture in the chamber from incomplete steam venting after sterilization | Contact Technical Person |
| 2 | Water reservoir leak allowing water to enter the chamber during the drying phase | Contact Technical Person |
| 3 | Negative-pressure valve failure (cannot equalize chamber pressure to atmosphere) | Contact Technical Person |
| 5 | Blocked vent path preventing atmospheric pressure equalization | Contact Technical Person |
| 6 | Load items retaining excessive moisture, generating steam during the drying phase | Contact Technical Person |
The autoclave control system has detected an internal fault in its microcontroller. This error indicates that the processor received an unexpected internal signal that it was not programmed to handle. This type of fault typically results from electrical interference, power supply instability, or a hardware malfunction on the control board. This error can occur at any time during any phase of operation. It is not related to temperature or pressure readings. - The LCD displays Error 9. - The audible alarm sounds continuously. - The heater indicator light turns off. - The pressure relief valve opens. - The water release activates.
| # | Probable Cause | Plan of Action |
|---|---|---|
| 1 | Electromagnetic interference from heater relay switching | Contact Technical Person |
| 2 | Electromagnetic interference from valve solenoid switching | Contact Technical Person |
| 3 | Power supply instability or voltage fluctuation | Contact Technical Person |
| 4 | Control board firmware corruption | Contact Technical Person |
| 5 | Microcontroller hardware fault (aging or thermal stress) | Contact Technical Person |
| 6 | Poor grounding or ground loop on the control board | Contact Technical Person |
| 7 | Electrostatic discharge event on control board input or output connections | Contact Technical Person |
The heater has been operating for an extended period (more than fifteen minutes) but the chamber temperature has not risen above the minimum expected threshold. This indicates a complete or near-complete failure of the heating system. The control system determines that continued operation is futile and shuts down to prevent the unit from running indefinitely without achieving sterilization conditions. This error can occur during any of the six vacuum purging cycles, during the initial heating and pressurization phase. - The LCD displays Error 10. - The audible alarm sounds continuously. - The heater indicator light turns off. - The pressure relief valve opens. - The water release activates.
| # | Probable Cause | Plan of Action |
|---|---|---|
| 1 | Heater element burned out (open circuit) | Contact Technical Person |
| 2 | Heater power relay failure (contacts not closing) | Contact Technical Person |
| 3 | Heater circuit fuse blown | Contact Technical Person |
| 4 | Heater wiring fault (loose terminal, burned connector) | Contact Technical Person |
| 5 | Incoming mains power failure or severe voltage drop | Contact Technical Person |
| 6 | Temperature sensor fault (reading consistently lower than actual temperature) | Contact Technical Person |
| 7 | Heater contactor coil failure (if an external contactor is used) | Contact Technical Person |
| 8 | Thermal cutoff or thermal fuse on the heater assembly has tripped | Contact Technical Person |
| 9 | Chamber door not fully sealed (excessive heat loss preventing temperature rise) | Contact Technical Person |
| 10 | Control board output driver failure (signal to heater relay not being generated) | Contact Technical Person |
Error 11 is defined in the system but is not currently assigned to any fault condition. If this error appears on the display, it may indicate a firmware anomaly. Power cycle the unit and contact the manufacturer if the error persists. --- ### Door Open Warning (Non-Fatal) When the operator presses the Start button while the chamber door is not fully closed, the system displays a door-open warning message and briefly sounds the audible alarm. This is a non-fatal condition — the system does not shut down but instead returns to the standby display and continues waiting for the operator to close the door and press Start again. Display: ``` *ERR* Door Open Close Enclave door ``` When This Warning Occurs: This warning only occurs during the pre-cycle standby phase, when the operator presses the Start button. Behavior: The warning message is displayed briefly, the buzzer sounds momentarily, and the system returns to the standby screen. The cycle does not begin.
| # | Probable Cause | Plan of Action |
|---|---|---|
| 1 | The chamber door is not fully closed by the operator | Contact Technical Person |
| 2 | The door position sensor (microswitch) is misaligned or faulty | Contact Technical Person |
| 3 | The door latch mechanism is worn or broken | Contact Technical Person |
| 4 | The door position sensor wiring is disconnected or damaged | Contact Technical Person |
| 5 | The door gasket is swollen or deformed, preventing full closure | Contact Technical Person |